The following paper was presented at Bioenergy 84 held on 15-21 June 1984 at the Swedish Trade Fair Center
in Goteborg, Sweden.
TORREFIED
WOOD FROM TEMPERATE AND TROPICAL SPECIES. ADVANTAGES AND PROSPECTS
J.P.
BOURGEOIS* and JACQUELINE DOAT**
* ARMINES -ECOLE DES MINES DE PARIS, 60, Boulevard
Saint-Michel,
75272 PARIS CEDEX (France)
**
CENTRE TECHNIQUE FORESTIER TROPICAL, 45Bis, Avenue de la Belle Gabrielle,
94130 NOGENT SUR
MARNE (France)
ABSTRACT
This
paper gives the results obtained by the thermo-condensation of a few tropical
and temperate woods with special reference to energetic yields and potential
uses of this new product, called "torrefied wood".
PRELIMINARY
Firewood
represents 5.4% of world energy. However, the use of wood is different from one
part of the world to the other. Wood represents 60% of the energy consumption in
Africa, 17% in Asia, 21% in South America and only 0.7% in developed countries.
In the developing countries (having more than 30% of the global population),
wood and charcoal the main sources of energy.
The
judicious use of forestry resources has already been the subject of many system
studies.
Our
researches are guided towards:
| areas
of application in which energy equivalence was not the sole application
criterion, | |
| forms
of bio-mass standardization which would make possible the provision of a
stable and easy to use base product for the whole range of applications. |
To
day, charcoal is the main product obtained from the thermal processing of wood.
Therefore, according to the technology, charcoal contains from 30% to 60% of the
initial energy of wood. The energy loss, which occurs during pyrolysis, is
located, firstly, in the incondensable components and secondly, in the
pyroligneous acids and the phenolic tars.
The
ARMINES' technical experiments have led to the isolation of products that mainly
correspond to the destruction of hemi-celluloses (intermediate matter between
dry wood and charcoal, containing 90% of the initial energy).
We
give hereafter the results of our work on a few temperate and tropical species.
WOOD CHARACTERISTICS
Four different samples were selected for the study: two temperate woods and two tropical species. The characteristics of the samples are given in Table 1.
Table
1. Characteristics of the Samples
|
Local Name |
Scientific
Name |
Family |
Origin |
|
|
|
|
|
|
Maritime Pine |
Pinus pinaster |
Pinaceae |
France |
| Mixture
of chestnut and oak |
Castanea
sativa + Quercus sp. pl. |
Fagaceae |
France
|
|
Caribean
Pine |
Pinus
Caribea |
Pinaceae |
New
Caledonia |
|
Eucalyptus |
Eucalyptus
urophylla |
Myrtaceae |
Congo |
|
|
|
|
|
The
samples were converted into chips and air-dried. First of all, the woods were
analyzed on a chemical point of view.
We measured also their calorific value and elementary composition.
The
results are given in the Table 2.
Table
2. Chemical Composition of the Raw Materials (on bone-dry woods)
|
Species |
Pinus |
Castanea
sativa + Quercus sp. pl. |
Pinus |
Eucalyptus
urophylla |
| Main
constituents % |
|
|
|
|
|
Alcohol benzene extractives |
7.7 |
2.45 |
2.15 |
3.15 |
|
Hot water extractives |
3.95 |
9.95 |
3.1 |
3.8 |
|
Lignin |
26.15 |
19.6 |
31.1 |
28.15 |
|
Pentosans |
7.25 |
18.5 |
8.4 |
14.0 |
|
Cellulose |
42.2 |
45.5 |
41.8 |
47.6 |
|
Mannans |
9.0 |
- |
10.4 |
- |
|
Ashes |
0.35 |
1.0 |
0.3 |
0.25 |
|
|
|
|
|
|
|
Elementary
Analysis |
|
|
|
|
|
C % |
52.4 |
49.5 |
50.65 |
50.1 |
|
H % |
6.15 |
5.55 |
5.9 |
5.8 |
|
N % |
0.1 |
0.2 |
0.4 |
0.3 |
|
O % |
41.0 |
43.7 |
42.7 |
43.6 |
|
|
|
|
|
|
|
Hiqh
calorific value |
|
|
|
|
|
K
cal/kg |
4,900 |
4,600 |
4,940 |
4,760 |
|
K
J/kg |
20,500 |
19,200 |
20,700 |
19,900 |
|
|
|
|
|
|
The
chemical composition of the woods is different depending on the species. The
temperate pine contains a lot of solvent extractives while the temperate
hardwoods have a lot of water extractives (tannins). The tropical pine has the
highest quantity of lignin and the temperate hardwoods the highest % of
peritosans, softwoods contains mannans.
PRODUCTION OF TORREFIED WOOD
The
aim of the process is to concentrate the wood energy into a product formed
during a short and low temperature pyrolysis.
What happens during the pyrolysis of a ligno-material?
The
main steps are summarized hereafter.
First of all, the wood loses water corresponding to its moisture, then some more water coming from the chemical reactions of thermo-condensation and also carbon dioxide gas. Acetic acid and light compounds appear when the temperature reaches a level of 180 degrees C. The endothermic character of the reaction failed then, while the degradation of hemi-celluloses occurs. At about 280 C. the reaction becomes quite exothermic, the gas production increases with a change in the chemical composition (CO and hydrocarbons are formed). At the same time, phenols, cresols and other heavier products are produced and can be found into the pyrolignous phase. The temperature of the reaction increases and reaches 400 C. or more. For the production of torrefied wood, the process shall be stopped just before the exothermic phase (as shown in Figure A). At this step, almost all the acetic acid is removed and the wood becomes a little more crushable.
TECHNOLOGY
Different routes and technologies had been studied by ARMINES. For the production of torrefied wood, it is necessary to assure a large heat transfer in a narrow scale of temperature.
First, a rotative kiln had been experimented on a laboratory scale. The wood was dried and torrefied in a controlled atmosphere with external heating. Then, to improve the energetic yield, a three fixed-beds apparatus was performed, with three sections: pre-drying, drying, & roasting.
Nowadays,
a simpler process with a sole kiln was set up. Two pilot plants have been built;
a batch one and a continuous one. They give good and interesting results.
CHARACTERISTICS OF THE TORREFIED PRODUCTS
The
four samples were treated without problems and gave "torrefied woods"
that have been analyzed.
The results of the tests are given in Table 3.
Table
3. Torrefaction Results
|
Species |
Pinus |
Castanea
sativa + Quercus sp. pl. |
Pinus |
Eucalyptus
urophylla |
|
Temperature reached (° C) |
280 |
270 |
285 |
275 |
|
Yield (on bone dry wood)* |
77% |
77% |
76% |
74% |
|
Characteristics
of torrefied woods |
||||
|
High
calorific value |
|
|
|
|
|
Kcal/kg |
5,710 |
5,415 |
5,640 |
5,700 |
|
KJ/kg |
23,900 |
22,700 |
23,600 |
23,800 |
|
|
|
|
|
|
|
Ashes % |
0.55 |
1.35 |
0.45 |
0.35 |
|
Volatiles % |
71.9 |
70.9 |
71.2 |
68.7 |
|
Fixed Carbon % |
27.7 |
27.8 |
28.3 |
30.9 |
|
|
|
|
|
|
|
Elementary
Analysis |
|
|
|
|
|
C % |
59.7 |
56.8 |
58.6 |
57.2 |
|
H % |
5.6 |
5.2 |
5.5 |
5.1 |
|
N % |
0.25 |
0.45 |
0.15 |
0.15 |
|
O % |
32.9 |
36.2 |
35.3 |
37.2 |
|
|
|
|
|
|
The results show that it is possible to
obtain, from each species, a torrefied product that can be used in several
purposes.
The yield in weight is good (74 to 77%,) .The torrefied woods have a low ashes
content and contain 28 to 31% of fixed carbon.
The high calorific value, depending on the volatiles and ashes, varies from
23,000 to 24,000 kJ/kg (or 5,400 to 5,700 kcal/kg).
On the diagram O/C and H/C, torrefied wood is located between lignins and coals.
(see Figure B).
Figure B.
Characteristics of Different Fuels
ENERGETIC
YIELDS AND CARBON YIELDS
The
energetic yields and the carbon yields are quite good. They are given in Table
4.
Table
4. Energetic Yields and Carbon
Yields
|
Species |
Pinus |
Castanea
sativa + Quercus sp. pl. |
Pinus |
Eucalyptus
urophylla |
|
|
|
|
|
|
|
Low calorific value of bone dry wood (kJ/kg) |
19,150 |
17,850 |
19,350 |
18,550 |
|
Carbon content in bone dry wood % |
52.4 |
49.5 |
50.65 |
50.1 |
|
|
|
|
|
|
|
Low
calorific value of torrefied wood (kJ/kg) |
22,600 |
21,500 |
22,350 |
22,650 |
|
Carbon content in torrefied wood % |
59.7 |
56.8 |
58.6 |
57.2 |
|
Yield by weight (fines included) % |
77 |
77 |
76 |
74 |
|
|
|
|
|
|
|
Energetic Yield % |
90.8 |
92.7 |
87.8 |
90.3 |
|
Carbon Yield % |
87.7 |
88.4 |
87.9 |
84.5 |
|
|
|
|
|
|
ADVANTAGES OF
TORREFIED WOOD
The
isolated products through the partial thermic degradation of the biomass that
have been classified together under the term of "torrefied wood",
possess the following characteristics:
|
Hydrophobic
nature: they do not regain humidity through storage and there fore unlike
wood and charcoal, | |
|
Very
pure reducing agent: the fixed carbon content, according to the operation
and the processing temperature, | |
|
Optimal
concentration of bioenergy: in concentrated form, they represent about 90%
of the energy initially | |
|
High
density: the friability of torrefied wood constitutes an attractive
characteristic. Torrefied wood can be used |
POSSIBLE USES OF TORREFIED WOOD
|
Combustion:
It can be used in boilers and small power plants. This type of fuel does not
regain humidity under storage. Its characteristics make it quite suitable
for domestic uses in improved stoves in developing countries. | |
|
Metallurgy
reducing agent: the advantage of using torrefied wood is evident in the
field of siderurgy and metallurgy. | |
|
Gasification:
the properties of torrefied wood should lead to an improved operation in
gasifiers for which the stability of the product is important. |
CONCLUSION
Through the partial thermo-condensation of wood, it is possible to obtain stable ligneous and cellulosic compounds that have retained most of their initial energy potential. These compounds can be used for different purposes (domestic cooking, combustion, gasification, metallurgy, etc.).